Injection molding ingredients are a key step in the entire injection molding process. Correct ingredients can not only improve production efficiency, but also ensure product quality. However, many companies tend to overlook some details in the ingredient process, which leads to various problems. Today, let’s discuss the things you must know about injection molding ingredients!
- The importance of ingredients
During the injection molding process, the quality of ingredients directly affects the final performance of the product. The accuracy of the ingredients determines the physical properties, color consistency and appearance quality of the product. For example, if the ingredients are uneven, it may cause uneven color and insufficient strength of the product. Therefore, the ingredients must not only be accurate, but also uniform.
- Common ingredient problems and solutions
Uneven color: This is one of the most common problems. The main reason may be the uneven mixing of masterbatch and raw materials. The solution is to use high-speed mixing equipment to ensure that the masterbatch and raw materials are fully mixed.
Insufficient strength: This is usually caused by an improper proportion of filler materials in the ingredients. The ingredients need to be strictly followed according to the formula, and the use of materials should be continuously monitored during the production process.
Bubble problem: If there is water in the batching process, bubbles may be generated during the injection molding process. The solution is to fully dry the raw materials and control the drying time and temperature.
- A tool to improve the accuracy of batching-gravimetric blender
In modern injection molding production, the use of advanced gravimetric blender can greatly improve the accuracy and efficiency of batching. Gravimetric blender can not only accurately control the ratio of each raw material, but also monitor and adjust the batching parameters in real time to ensure the consistent quality of each batch of products.
- Advantages of gravimetric blender
High precision: The gravimetric blender uses a high-precision sensor that can be accurate to 0.1 grams to ensure that the ratio of each raw material is accurate.
Automation: The automatic gravimetric dosing system can automatically batch according to the preset formula, reduce human errors, and improve production efficiency.
Real-time monitoring: The real-time monitoring system can record the data in the batching process at any time, which is convenient for production management and quality traceability.
Easy to operate: The modern gravimetric blender has a simple and easy-to-operate interface, and even first-time employees can quickly get started.
- Conclusion
Injection molding batching is a key link in injection molding production. Only accurate and uniform batching can produce high-quality products. The use of advanced gravimetric blender can greatly improve the accuracy and efficiency of batching and ensure the stability of product quality. Whether it is to improve production efficiency or ensure product quality, gravimetric blender are indispensable tools for enterprises.
